3D Printed Structures
Additive manufacturing of lightweight, functional polymer components
Additive manufacturing (3D printing) allows for the rapid production of custom polymer structures with complex geometries and internal features. At Matrix Composites & Engineering, we use this technology to produce idler frames, brackets, and other functional components. This technology offers a fast and flexible alternative to traditional manufacturing for both prototyping and operational parts.
Using engineering-grade polymers, we create strong, chemically resistant parts with minimal material waste and fast turnaround, ideal for short runs and lightweight structural applications.
3D printing delivers lightweight, complex polymer components with minimal tooling. This technology is perfect for rapid prototyping and customised structural parts in operational environments.
KEY BENEFITS
KEY BENEFITS
Rapid Turnaround
Accelerates development cycles and reduces lead times.
Design Freedom
Enables internal lattices, undercuts, and geometries not possible with traditional methods.
Material Efficiency
Minimal waste due to additive-only process.
Lightweight Strength
Topology-optimised or lattice-filled parts reduce weight while maintaining performance.
Engineering-grade Polymers
Suitable for load bearing, chemical-resistant or field-deployable parts.
Cost-effective Prototyping
No tooling required make it ideal for one-offs or small production runs.
Rapid Turnaround
Accelerates development cycles and reduces lead times.
Design Freedom
Enables internal lattices, undercuts, and geometries not possible with traditional methods.
Material Efficiency
Minimal waste due to additive-only process.
Lightweight Strength
Topology-optimised or lattice-filled parts reduce weight while maintaining performance.
Engineering-grade Polymers
Suitable for load bearing, chemical-resistant or field-deployable parts.
Cost-effective Prototyping
No tooling required make it ideal for one-offs or small production runs.
APPLICATIONS
3D printing is suited to rapid production and structural polymer applications across diverse industries:
- Idler frames and lightweight brackets for mining and transport systems.
- Prototyped housings and enclosures for electronics and sensors.
- Field-replaceable parts for infrastructure, defence or marine use.
- Topology-optimised components for weight-sensitive assemblies.
- Custom jigs, fixtures and assembly tools used in fabrication or testing.